Developed Length Of Bent Sheet Metal

T the thickness of the sheet or plate 2 000 2 000 i0 125 developing the flat blank length for the above drawn part.
Developed length of bent sheet metal. We are going to review three bending scenarios with three different bending angles. The formula for this is sb 43r 1 372t r the radius on the inside curve of the bend. 60 90 and 120 and we will calculate k factor bend allowance and bend deduction for them. Bend allowance ba π 180 r k t a.
See the snap below. Refer to the chart for values for folder as well as various press brake tooling combinations. Whereas the outer surface is stretched. For example when sheet metal of length l is bend.
Ultimate tensile strength psi. With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements. When sheet metal is bend the inside bending surface is compressed. Sheet metal flat length can be calculated in the following three simple steps.
Bend deduction bd the amount removed from the sum of the two flange lengths to obtain a flat pattern. As a result overall sheet length increases. You can use this sheet metal flat pattern calculator to calculate this increase in length. The object is to determine the correct length of the flat blank in preparation for bending.
Bend angle b the inside angle between the two legs or flanges of a bend. You only have to insert interior angle flange lengths k factor inside radius and material thickness. Geometry of tooling imposes a minimum bend dimension. Bending allowance is the input for calculating developed sheet metal size.
Calculate the value bend allowance for required sheet metal bend by using below formula. Die edge radius in. Material thickness mt the gauge of the material in decimal form. Consider a sheet with a 20 mm thickness and a length of 300 mm as shown in figure 1.
The diagram shows one such mechanism. Bend allowance ba the amount of added to the sum of the two leg lengths to obtain the flat pattern length. Use the minimum bend dimension values in the charts below for your minimum closeness of cutout to a bend. Cells on the right will output the desired values.
These tests include bending some samples and then do some measurements and calculations. Dimensions of the two legs of the bent part.